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DY511

全(quan)自(zi)動多頭(tou)熔樣機



自動倒(dao)樣的多頭電熱(re)熔樣機(ji);

◆可4個(ge)或6個(ge)樣同時熔融、自動(dong)搖(yao)擺、自動(dong)倒樣;

◆相比高頻(pin),無需水冷(leng)、也沒有電磁場輻(fu)射危害;

◆制樣速(su)率(lv)大于高(gao)頻(pin),但(dan)電(dian)耗僅為其一半不到。


◆The first full automatic multi-sample fusion machine in China even the filling of the fusion sample;

◆Up to 4 or 6 samples can be fused simultaneously, shaking and filling automatically;

◆No fluid coolant required,no harm of electromagnetic radiation comparing with High Frequency induction;

◆More throughput,half energy consumption comparing with High Frequency induction.


簡(jian)介:

玻璃(li)熔融法制(zhi)成的(de)(de)試樣能(neng)消(xiao)除試樣的(de)(de)粒度、礦物(wu)、偏(pian)析(xi)等效應,同時也可降低樣品元素間的(de)(de)吸收(shou)和增強效應,會明顯提高分析(xi)的(de)(de)精(jing)度和準確(que)度,是目前X射線熒光分析(xi)的(de)(de)最佳(jia)制(zhi)樣方法(fa)。對于ICP、AA和濕法(fa)化(hua)學分析(xi)手段,對于難(nan)溶樣品,熔融(rong)方法(fa)同樣是一(yi)種(zhong)非(fei)常完(wan)美(mei)的(de)(de)制(zhi)樣手段。

熔樣機隨著近幾年來(lai)國(guo)(guo)內生產廠家(jia)的涌(yong)現和推(tui)廣而在國(guo)(guo)內得到一定量的應用,但相比先進國(guo)(guo)家(jia)使用率還(huan)(huan)太(tai)低,主要是因為國(guo)(guo)內的熔樣機質量還(huan)(huan)太(tai)差,價格還(huan)(huan)不(bu)夠便宜。

DY511型全自動多頭熔(rong)樣機是(shi)本公(gong)司科研人員在(zai)公(gong)司原(yuan)(yuan)(yuan)有熔樣(yang)機(ji)(ji)(ji)(ji)和(he)當今國際市場上同(tong)類制(zhi)(zhi)(zhi)樣(yang)設備(bei)的(de)(de)(de)基礎(chu)上,研制(zhi)(zhi)(zhi)完(wan)成的(de)(de)(de)達到電熱熔樣(yang)機(ji)(ji)(ji)(ji)制(zhi)(zhi)(zhi)造技術新(xin)高(gao)蜂(feng)的(de)(de)(de)革命性成果,是(shi)可自(zi)動(dong)倒(dao)樣(yang)的(de)(de)(de)全(quan)自(zi)動(dong)多(duo)頭熔樣(yang)機(ji)(ji)(ji)(ji)。由(you)(you)于其優異(yi)的(de)(de)(de)性能和(he)便宜(yi)的(de)(de)(de)價格(ge),定(ding)將使原(yuan)(yuan)(yuan)來由(you)(you)于經(jing)(jing)濟原(yuan)(yuan)(yuan)因(yin)暫不用(yong)熔樣(yang)機(ji)(ji)(ji)(ji)的(de)(de)(de)用(yong)戶(hu)也能使用(yong)它。DY511型全(quan)自(zi)動(dong)多(duo)頭熔樣(yang)機(ji)(ji)(ji)(ji)的(de)(de)(de)推出,定(ding)將迅速普(pu)及熔融制(zhi)(zhi)(zhi)樣(yang)法,從而提高(gao)我國分析界(jie)制(zhi)(zhi)(zhi)樣(yang)的(de)(de)(de)水平(ping),為各(ge)行各(ge)業帶(dai)來巨大的(de)(de)(de)經(jing)(jing)濟效(xiao)益。


Brief Intoduction:

The bead fusion method can eliminate the granularity, mineral and segregation effects of the samples, and can reduce the absorption and enhancement effects between the elements in the sample, and hence evidently increase the precision and accuracy of the analysis. This bead fusion method is a optimum sampling method for X ray fluorescence analysis, as well as a perfect sampling method for ICP, AA, and for indissolvable samples in wet chemical analysis.

Fusion Machine has a certain amount of domestic applications due to the emergence of domestic manufacturers and promotion in recent years. However, the usage is still too low compared with advanced countries, primarily because of the poor quality of domestic fusion machine and high price.

DY511 Automatic Electroheat Fusion Machine is developed by the company’s researchers based on the original fusion machines and the same preparation equipment in current international market, as the revolutionary result reaching to the new peak of electroheat fusion machine manufacturing technology. It is the first fully automatic multi-sample fusion machine with automatic filling of fusion sample. With excellent performances and reasonable price, the fusion machine can be affordable for the users who do not use fusion devices temporarily due to economic reasons. The launch of DY511 Automatic Electroheat Fusion Machine will rapidly popularize bead fusion method, thus improving the sampling quality of domestic analysis industry and bringing tremendous economic benefit for every industry or trade.


特點:

全自動 – 整個(ge)制樣過程完全自動進行,包括熔樣室的(de)打開、搖籃及模具(ju)支架的(de)進出、搖籃的(de)搖擺、將熔樣注(zhu)入成(cheng)型模具(ju)中等(deng)。

高精度(du) – 采用鉑銠熱(re)電(dian)偶測溫(wen)(wen),對坩(gan)堝和(he)(he)模具中的熔融溫(wen)(wen)度達到準確(que)和(he)(he)精確(que)的測量和(he)(he)控制。

高(gao)均質化 – 坩堝(guo)在(zai)(zai)搖籃中搖擺,保證在(zai)(zai)最短的時間內有效地(di)攪動(dong)熔樣,使熔樣達到(dao)極高的均質化(hua)。

光潔(jie)度 – 熔樣(yang)成型分(fen)開進(jin)行,模具的(de)(de)光(guang)(guang)(guang)潔(jie)(jie)度能長期(qi)保(bao)(bao)持較高(幾(ji)個(ge)月),保(bao)(bao)證了樣(yang)品(pin)(pin)的(de)(de)高光(guang)(guang)(guang)潔(jie)(jie)度。若坩堝(guo)(guo)同時兼作模具,則(ze)樣(yang)品(pin)(pin)在熔融過程(cheng)中(zhong)對(dui)鉑金坩堝(guo)(guo)的(de)(de)破壞使坩堝(guo)(guo)內壁會變得粗糙,一(yi)般(ban)幾(ji)天得拋(pao)光(guang)(guang)(guang)一(yi)次(還會損失(shi)白(bai)金),但(dan)由于不能保(bao)(bao)證拋(pao)光(guang)(guang)(guang)和使用的(de)(de)頻率,光(guang)(guang)(guang)潔(jie)(jie)度的(de)(de)一(yi)致性就(jiu)得不到保(bao)(bao)證。

高再現(xian)性 – 全(quan)自(zi)動、高精度、高均質化和(he)高光潔度保證了樣(yang)品(pin)的高再現性,從而(er)真正(zheng)做到(dao)經(jing)本熔(rong)樣(yang)機(ji)同(tong)一制樣(yang)程序制備的不(bu)同(tong)樣(yang)品(pin)僅是其成(cheng)分不(bu)同(tong)而(er)沒有其他不(bu)同(tong)。

高產量 – 最多可同時熔融(rong)4個(ge)(ge)樣品(pin)(可根(gen)據(ju)用戶要求增(zeng)加到6個(ge)(ge))。最大制樣速率達(da)到36個(ge)(ge)樣品(pin)∕小時。

環保節能 – 無需(xu)用水也沒(mei)有(you)電(dian)磁場輻(fu)射(she)危(wei)害(hai)(如(ru)高頻),無需(xu)用氣(qi)也沒(mei)有(you)有(you)毒產物(如(ru)燃氣(qi)式),無需(xu)大功率電(dian)源(如(ru)高頻)。采用最新的(de)保溫材(cai)料(liao),最小巧的(de)熔(rong)樣室設計,使耗能降到最低。

使用方便 – 菜單式操(cao)作(zuo),實時溫度(du)(du)(du)、過(guo)程(cheng)大(da)屏幕顯示(shi),制(zhi)樣過(guo)程(cheng)中無需人工監視。可預(yu)先(xian)自由設定最多達10個加熱(re)制(zhi)樣程(cheng)序(xu),其(qi)加熱(re)過(guo)程(cheng)、升(sheng)溫速度(du)(du)(du)、預(yu)氧化溫度(du)(du)(du)、最終溫度(du)(du)(du)、坩堝搖擺幅(fu)度(du)(du)(du)和速度(du)(du)(du)、搖擺起始溫度(du)(du)(du)、冷卻時間、是否用風(feng)扇、風(feng)量大(da)小等均可預(yu)先(xian)設定。選定程(cheng)序(xu)后只需按[啟動(dong)]鍵即可,真正實現一鍵操(cao)作(zuo)。

高可靠性 – 應(ying)用(yong)單端雙螺旋(xuan)硅碳(tan)棒加(jia)(jia)熱(re),電(dian)(dian)(dian)路(lu)、結(jie)構簡單,保證了熔(rong)樣(yang)機(ji)的高可靠(kao)性(xing)。具有(you)最低啟動溫(wen)度報(bao)警,具有(you)過流、過溫(wen)斷(duan)(duan)電(dian)(dian)(dian)保護(hu)并報(bao)警,并且(qie)過溫(wen)斷(duan)(duan)電(dian)(dian)(dian)保護(hu)采用(yong)與加(jia)(jia)熱(re)制(zhi)樣(yang)獨立的熱(re)電(dian)(dian)(dian)偶測(ce)溫(wen),與加(jia)(jia)熱(re)控制(zhi)電(dian)(dian)(dian)路(lu)一(yi)起組(zu)成三重(zhong)保護(hu),使過溫(wen)斷(duan)(duan)電(dian)(dian)(dian)保護(hu)更可靠(kao)。

高性價(jia)比 – 價(jia)格便宜,維護(hu)維修成本極低。搖籃及模具支架采用(yong)耐高(gao)溫合金鋼制成, 保(bao)證(zheng)在高(gao)溫狀態下無(wu)任何化學反應。精致而緊湊的(de)(de)設計,占用(yong)很小(xiao)的(de)(de)實驗室空間。功(gong)能強大,性(xing)能卓越。是真(zhen)正的(de)(de)高(gao)性(xing)價(jia)比(bi)產品。


Features

Fully automatic – The whole sample preparation process is carried out automatically, even the filling of the fusion sample in the forming mould.

Superior accuracyThe temperature is measured by platinum-rhodium thermocouple which can accurately measure and control the fusion temperature in the crucible and forming mould.

Homogenization – The crucible is shaking in the bracket of the crucible, which ensures the effective agitation in the shortest time and achieves superior homogenization of the fusion sample.

Smoothness Fusing and forming are processed separately, so the forming mould smoothness can be maintained for a long term (a few months using 24 hours a day) to ensure the high sample smoothness. If the crucible is also used as the forming mould, the crucible internal wall becomes rough due to the destruction of platinum crucible by sample during fusion process which should be polished after a few days (losing platinum). However, the smoothness homogenization can’t be guaranteed without ensuring the polish and use frequency.

Superior reproducibility Fully automatic, superior accuracy, homogenization and smoothness ensure the superior reproducibility of the sample; different samples prepared with the same preparation process by this fusion machine are uniformly the same except for the differences in composition.

Productivity –Up to 4 samples can be fused simultaneously (maximum 6 samples if required by user).The maximum throughput is 36 samples∕hour.

Environment friendly and energy saving No water consumption, no electromagnetic field radiation hazardous (such as high frequency), no gas, no toxic products (such as gas type), no high power supply (such as high frequency and previous electroheat). With the newest insulation material and compact fusion chamber design, the energy consumption is the lowest.

Convenient use Menu operation; real-time temperature and process large-screen display; Sample preparation process free of supervision; more than 10 preset heating sample preparation programs available; Heating process, temperature rise speed, pre-oxidation temperature, final temperature, crucible rotation speed, rotation starting temperature, cooling time, fan or not, air volume can be preset. Press [Start] button after the program selection, one-button operation.

High reliability Heating with double helix silicon carbide rod; simple circuits and structure ensure the high reliability of the fusion machine;With minimum start temperature alarm;Automatically switching off power and setting alarm for overcurrent and overheat; Independent temperature measurement thermocouples are used for overheat protection and heating control; Together with the heating control circuit, they can form treble protection of the system and can make the power switch-off protection for overheat more reliable.

High performance-to-price ratio Low price, no consumable. Extremely low maintenance and repair cost. Elegant and compact design occupying small laboratory space, versatility and high performance. Product with real high performance-to-price ratio.


技(ji)術指標(biao):

1. 加熱單(dan)元:3根雙螺旋單(dan)端硅碳棒;

2. 最高使用(yong)溫度(du):1250℃,連續可調;

3. 測(ce)溫(wen)單元:2根鉑銠熱電(dian)偶,最高測(ce)溫(wen)1600℃;

4. 容量:同時(shi)熔融4個樣品(可根(gen)據用(yong)戶要求增加到6個);

5. 制樣速率(lv):20~36個樣品∕小時;

6. 額定功率:5000W;

7. 電源(yuan):AC380~415V,三相,50~60Hz;

8. 尺寸(高′寬′深):600mm′1100mm′640mm;

9. 重量(liang):110kg。


Technical Specifications:

1. Heating unit: 3 pieces of double helix ,single-end, silicon carbide rod.

2. Maximum usable temperature: 1250℃,continuously adjustable.

3. Temperature measurement unit: 2 pieces of platinum-rhodium thermocouple, with maximum measurable temperature 1600℃.

4. Capacity: 4 samples simultaneously (maximum 6 samples if required by user).

5. Throughput: 24~36 samples/hour.

6. Wattage: 5000W.

7. Power supply: AC380~415V,三相,50~60Hz.

8. Dimension(Height x Width x Depth): 600mm′1100mm′640mm.

9. Weight: 110kg.


公(gong)司(si)簡介:

上(shang)海宇(yu)索實(shi)業有限公(gong)司(其前身為上海(hai)宇索電子科(ke)技(ji)有限公(gong)司(si))是國(guo)內(nei)最(zui)早成立(li)(li)的(de)專業(ye)從事熔(rong)融設備研(yan)制(zhi)的(de)企業(ye)。公(gong)司(si)由長期(qi)致力(li)于X熒光分析(xi)儀(yi)銷售服務和研(yan)究開發的(de)技(ji)術人(ren)員合資(zi)成立(li)(li)。公(gong)司(si)的(de)創(chuang)辦者(zhe)在長期(qi)的(de)X熒光分析(xi)儀(yi)的(de)銷售服務和研(yan)究開發中深切地體會到樣(yang)品制(zhi)備對熒光分析(xi)的(de)重要性,而最(zui)好的(de)樣(yang)品制(zhi)備方法就是玻璃熔(rong)融法,但當時國(guo)內(nei)所采用的(de)熔(rong)融設備均依(yi)賴進口,價格又非常昂貴,所以成立(li)(li)了(le)本公(gong)司(si)。

本(ben)公司技術力量雄厚,擁有科技人(ren)員多(duo)名,其(qi)中高級工(gong)程師(shi)3名,博士(shi)1名。公司在2002年(nian)成立后的(de)短短一(yi)年(nian)時間里,就開發完成了填補國(guo)內(nei)空(kong)白的(de)DY501型(xing)電(dian)(dian)熱(re)熔(rong)融(rong)設(she)備(bei)(bei)。2008年(nian)初,本(ben)公司最先(xian)在國(guo)內(nei)推出(chu)了達到電(dian)(dian)熱(re)熔(rong)樣(yang)(yang)(yang)(yang)機(ji)制造(zao)技術新高蜂的(de)DY521型(xing)全(quan)自動熔(rong)樣(yang)(yang)(yang)(yang)機(ji)。2013年(nian)底,本(ben)公司又最先(xian)在國(guo)內(nei)推出(chu)了DY511型(xing)全(quan)自動多(duo)頭熔(rong)樣(yang)(yang)(yang)(yang)機(ji)。至2013年(nian),DY系(xi)列電(dian)(dian)熱(re)熔(rong)樣(yang)(yang)(yang)(yang)機(ji)的(de)用戶已(yi)達數百家,并受到用戶的(de)一(yi)致好評。現正在研究開發金屬(shu)熔(rong)樣(yang)(yang)(yang)(yang)機(ji)等其(qi)他熔(rong)融(rong)設(she)備(bei)(bei),并將(jiang)于近(jin)幾年(nian)陸(lu)續推向市場。

本公司(si)是樣品熔(rong)融的專家,分(fen)析的好幫手。


Company Profile

Shanghai Yusuo Industry Co. Ltd.(formerly Shanghai Yusuo Electronic S&T Co. Ltd.) is the earliest enterprise focusing on manufacturing and researching fusion machine.It is established by the experienced people who focus on the sales, service and research of X-Ray fluorescence analysis instrument many years. Company founder deeply realized the importance of sample preparation on XRF analysis, and the best method of sample preparation is the bead fusion method, but the fusion machine was used in domestic are dependent on imports, the price is very expensive, so the establishment of the company.

The company has strong technical strength, with the technological staff, including 3 senior engineers, 1 doctor. The company was founded in 2002 and the span of a year, on the development of the DY501 electroheat fusion machine to fill the domestic blank. At the beginning of 2008, the company was the first in the domestic launch of the electroheat fusion technology to the new peak of DY521 automatic mini electroheat fusion machine. By the end of 2013, the company was the first in the domestic launch of the DY511 automatic electroheat fusion machine which is full automatic multi-sample fusion machine. Till now, DY series of electroheat fusion machine have hundreds of users, and by the user's consistent high praise. The metal fusion machine and others are under developing, and will be on the market in recent years.

Yusuo, the expert on bead fusion, your assistant on analysis.